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7 Palletizing Patterns for Your Cobot to Scale back Product Harm

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For those who’re utilizing a cobot to palletize merchandise, you may need to make sure you’re utilizing the precise palletizing sample!

A great palletizing sample helps you package deal your merchandise securely, serving to to scale back injury and returns.

On this article, we’ll focus on 7 nice patterns for cobot palletizing. We’ll additionally have a look at some components that go into making a very good or unhealthy pallet sample, and easy methods to choose the most effective one in your process.

How palletizing sample reduces injury and returns

Many components can contribute to wreck and returns of your merchandise, however an element individuals usually overlook is the palletizing sample. The precise palletizing sample might help to disperse weight in your cargo, minimizing friction and defending your susceptible merchandise from impression.

It is vital to contemplate the steadiness of the stack. An unstable stack is extra prone to topple over, trigger injury to your merchandise, and even compromise your complete cargo.

There are a number of palletizing patterns you should use. The perfect one will rely on the merchandise you are packaging, the dimensions and weight of the merchandise, and some different components.

Palletizing sample calculators: Helpful or not helpful?

Yow will discover a number of palletizing sample calculators on-line.

These calculators will be useful instruments, nevertheless it’s vital to do not forget that they’re solely a place to begin. This calculator from OnPallet, for instance, lets you enter your pallet and field information. I’ll then inform you what a single layer can appear like with what number of gadgets will match on it.

Past easy calculators, the Stackbuilder software program is the “Rolls Royce” of palletizing packages. It is complicated, however has all of the features you may ever have to create any palletizing sample possible.

Such software program instruments will be helpful. However one of the best ways to search out the right palletizing sample in your merchandise is to check varied patterns and see what works greatest…

A easy palletizing calculator normally is not sufficient.

Whenever you automate your palletizing, you may need to be certain that your pallet dimension and kind work along with your palletizing resolution. The Robotiq configurator is a device that you should use to check this out with a collaborative robotic.

The Robotiq palletizing configurator used to get custom key performance indicators

What makes for a very good or unhealthy pallet sample?

There are a number of components to contemplate when selecting a pallet sample, together with:

  • The load of the load.
  • The dimensions and weight of every field.
  • How steady you want the load to be. A great pallet sample will distribute weight evenly and decrease friction.
  • Whether or not you want further area across the bins.
  • Whether or not you should the bins to be positioned in numerous areas so you possibly can learn the labels or barcodes.

3 Suggestions for a very good palletizing sample

Listed here are three pointers for making a steady pallet sample:

  1. Reduce prices and waste by maximizing interlocking carton utilization and pallet utilization.
  2. Set your pallet sample for the kind of pallets you may be utilizing.
  3. To enhance stability, rotate every alternate layer.

First, you may need to take into consideration the burden and dimensions of your merchandise. You may additionally need to think about the fragility of your merchandise and the way vibration and impression will have an effect on them.

Subsequent, you may need to take into consideration the steadiness of the stack. Will the association of the bins present any stability? Or will the primary stability come from further components (comparable to shrinkwrap)?

Lastly, you may need to think about the convenience of palletizing and depalletizing. A great pallet sample needs to be simple to comply with, and it needs to be simple for a robotic to take away merchandise from the pallet with out damaging them.

7 Nice Palletizing Patterns for Your Cobot

Now you are conversant in some vital components when selecting a pallet sample, listed here are 7 nice palletizing patterns in your cobot:

1. The Interlocked Sample

When stacking containers in a vertical association, one problem is preserving the hundreds throughout transportation. In consequence, many individuals use an interlocking sample which “locks” the containers in place by staggering their positions.

This sample is ideal for merchandise that you should stack securely. It’s usually used for heavier masses.

2. The Partially Interlocked Sample

Within the partially interlocked sample, some bins overlap, however not all. It is composed of a base layer plus an interlocked high layer that is joined by columns.

When in comparison with a completely interlocked construction, this improves the energy of every vertically aligned layer by as much as 45%.

Partially interlocked patterns are greatest for lighter masses and merchandise that do not require as a lot stability.

3. The Block or Cut up Block Sample

The Block Sample is a kind of column association. Your palletizer will place every field on high of the one under it in the identical sequence. This methodology works for sure gadgets, however lack of interlocking could trigger them to fall. All of it is dependent upon what you are palletizing.

A variation of this sample is the cut up block, which entails dividing the pallet into two sections. The primary part is a central column of bins that maintain all containers collectively. Round this column is the second part, the place the bins are stacked on high of one another, as with the block sample.

That is helpful for merchandise of various sizes as a result of it prevents them from toppling over.

4. The Brick Sample

With The Brick Sample, you do not stack the cartons in the identical manner as you’ll with a column association. Quite, you stack them one on high of one other, alternating between layers, like a brick wall.

One drawback of this strategy is that it inconsistently distributes the burden on the weakest level of every carton. We do not suggest utilizing this methodology for heavy masses as a result of it places an excessive amount of stress on the underside layer.

5. The Row or Cut up Row Sample

That is like The Brick Sample, however we flip every layer 90 levels in comparison with the one under it. It supplies further interlocking for stability, nevertheless it’s not as difficult as The Pinwheel Sample (see under).

The Cut up Row is a variation of this sample which supplies some further stability. With a cut up row, you’ve a normal row design, however you place one field in a distinct orientation in every row to lock the remainder in place.

That is helpful for merchandise of various sizes as a result of it prevents them from toppling over.

6. The Pinwheel Sample

A pinwheel is an interlocking sample with some gaps, forming the bins within the form of a wheel.

You should use such a sample when the product tends to shift throughout transportation. The gaps between the bins enable for some motion, which will be helpful relying on what you are palletizing.

It is also helpful for merchandise of various sizes as a result of it prevents them from toppling over.

7. The Column Stacked Sample

Column stacking will increase field stability by 25-30%. It evenly disperses the burden over every field’s strongest level.

One drawback with this strategy is that it depends on ties or shrinkwrap for stability – the construction itself does not present any stability. They’re the one factor conserving bins from tumbling in transit since all bins are straight on high of one another.

Methods to choose the most effective pallet sample in your process

The trail to success with palletizing is to plan. Experiment with varied pallet layouts and see how they carry out in our Robotiq Configurator.

If in case you have heavy bins, you may need to use a sample that provides further assist, just like the interlocked or pinwheel patterns. If in case you have lighter bins, you may get away with a much less supportive construction.

The dimensions of the bins can also be vital. For those who’re palletizing massive bins, you may want a sample that may accommodate them with out sacrificing stability.

Lastly, think about the contents of the bins. For those who’re palletizing fragile gadgets, you may need to decrease motion to stop injury. Right here, for instance, a pinwheel sample may not be your best option.

Do not consider that you could merely arrange your palletizing process as soon as and depart it. You might want to change your pallet designs over time, permitting for steady enchancment.

Robot palletizing cardboard boxes using the Robotiq palletizing solution

Robotiq Palletizing Configurator: Design your robotic pallet

With the Robotiq Palletizing Configurator, you possibly can design your robotic palletizing cell in minutes.

You simply present some primary details about your pallet and bins. The Configurator lets you create two layer patterns and change between them in every layer. This strategy supplies some great benefits of interlocking rapidly and simply.

Now that you realize extra about pallet patterns, it is time to decide on the most effective one in your wants!

Meet the Palletizing Solution

What questions do you’ve about palletizing? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.



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