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The way to Setup a Cobot Cell for Environment friendly De-palletization


You’re receiving uncooked supplies into your facility… all packed onto pallets. How will you make your guide de-palletizing process extra environment friendly?

Collaborative robots are a well-liked answer for bettering palletizing. By automating your process with a cobot, you progress the duty out of the fingers of human employees. That is extra environment friendly, extra constant, and permits the individuals to carry out extra value-added duties that they really take pleasure in.

How do you setup a cobot cell for de-palletization?

What are the variations between palletizing and de-palletizing?

Here is easy methods to get a head begin by organising your de-palletizing cell in the appropriate method…

What’s the that means of de-palletization?

De-palletizing merely means taking objects off a pallet. It’s the reverse of palletizing, the place objects are organized in a daily sample on pallets for cargo. Nevertheless, though the duties are very related, there are further elements to contemplate when de-palletizing.

One of many key variations between palletizing and de-palletizing is the way you deal with the 2 duties with an automatic answer.

With palletizing, you’ve gotten full management over the duty. The objects arrive for palletizing in a identified order, place, and orientation.

With de-palletizing, you do not have this management. Gadgets are usually not all the time organized within the sample you count on they usually could have shifted throughout transit.

One answer to this downside is to make use of giant and complicated layer de-palletizing options. These use large palletizing robots to elevate complete layers from the pallets. They often require lots of further automation parts across the robotic to assist this perform.

De-palletizing with a cobot is a substitute for these pricey options. It could contain extra advanced management than palletizing, however is sort of simple when you know the way.

How de-palletizing compares to palletizing in cell design

There are just a few elements to consider if you find yourself designing a cell for cobot de-palletizing. Once you hold these in thoughts, you possibly can scale back the possibility of errors later.

Some steps you could have to take with de-palletizing (however do not want for palletizing) are:

  • Put together for potential unloading challenges brought on by how the sender has packed the pallet. Are you able to negotiate along with your suppliers that they’ll organize your pallets in a selected method?

  • Think about how hundreds would possibly transfer in transit, inflicting the objects to maneuver. How will you counteract these actions when the pallets enter your facility?

  • Think about the varied upstream and downstream processes to the de-palletizing. These will likely be completely different to these in a palletizing process. How do the downstream processes want the objects to be delivered to them? How do the upstream processes (if any) have an effect on the pallet and its load?

7 easy steps to make sure your de-palletizing cell does the job

Establishing a de-palletizing cell could be very straightforward when you understand what you’re doing.

With collaborative robots, there are comparatively few steps wanted to attain a functioning de-palletizing cell. Not like with typical automation — which might take months to put in — you possibly can arrange a cobot in a number of hours.

Listed here are the 7 steps for organising a cobot de-palletizing cell:

1. Take a look at your present guide de-palletizing process

Earlier than you design your cobot cell, take a look at the way you presently carry out the de-palletizing process.

Get clear in your de-palletizing employees’ present guide steps. Map out your guide palletizing process, together with steps like eradicating shrinkwrap or reducing packing ties.

2. Think about how the pallets come into your facility and in what state

Look critically on the pallets that arrive out of your suppliers.

Think about how neatly the objects are stacked on the pallets and the way constant the patterns are. Take into consideration how one can both take away any inconsistencies or overcome them with the robotic.

3. Take a look at the downstream processes after de-palletization

We regularly encourage robotic customers to contemplate the downstream processes because the robotic’s “prospects.”

With de-palletizing, there could also be many such “buyer processes” in your facility – i.e. processes which are fed by the robotic. Make clear with them how they wish to obtain objects after de-palletizing.

4. Measure the duty on the Worth vs Complexity graph

A great way to guage a process for robotic automation is to map it on a Worth vs Complexity graph.

The perfect robotic duties are these that can have excessive worth on your firm and are usually not advanced to deploy. You’ll find out how to do that on your process in our free palletizing course.

5. Design your robotic cell

When you’ve gotten carried out your entire preparation, it is time to design the robotic cell on your de-palletizing process.

This needn’t be advanced. Begin along with your guide process map and use this that can assist you design the robotic cell.

6. Perform your integration course of

After designing the cell, the one factor it is advisable to do is about up the robotic {hardware} and program it.

Collaborative robotic integration is far simpler than typical robotic automation. You do not even want earlier robotics expertise.

7. Observe your metrics and enhance the cell over time

Lastly, set metrics for the operating of your robotic. It will make it easier to to objectively analyze the efficiency of the de-palletizing cell and enhance it over time.

Unsure what metrics to decide on? Seize a replica of our free eBook on the highest metrics for cobots.

The way to setup the cobot {hardware} for de-palletization

What’s concerned within the bodily integration of a de-palleitizing cobot?

The steps are quite simple. You may often setup the robotic in underneath an hour.

Listed here are the 7 steps to setup a de-palletizing robotic:

  1. Set up the robotic itself.

  2. Set up your finish effector.

  3. Set up the cable administration system.

  4. Join {the electrical} cables and parts.

  5. Add the field and pallet sensors.

  6. Anchor the answer in place.

  7. Begin programming.

Wish to see these steps in motion? Signal as much as our free palletizing eLearning course. It guides you thru your entire technique of designing and deploying a cobot palletizing cell.


Universal Robots teach pendant showing the URCap of the Robotiq Palletizing Solution

Meet the Palletizing Solution

To see how corporations similar to yours are utilizing cobot palletizing, try our palletizing functions web page.

What challenges do you assume a de-palletizing robotic would have in your online business? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics neighborhood.



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